Modeling a Shiftable Gearbox
Multiple gears can be defined in a shiftable gearbox. The power is transmitted via a different path for each gear. The power paths are determined by a shift matrix, in which the coupling between the shafts and gears is engaged or disengaged. This tutorial describes the design of a gearbox with two gears.
Modeling
Create a new model
(Project → New)Add a cylindrical gear stage
Right-click the Gear Unit in the Model Tree, choose "add component," and select "cylindrical stage."
Specify the gear data
Enter the gear data and rename the new components in the Model Tree as shown in the image below.
Add a second cylindrical stage
Right-click on "Input shaft [4]" in the Model Tree and add an additional cylindrical stage. Enter the gear data as shown in the image below. Select "Output shaft" as the shaft for the second gear.
Rename the new components as follows.
Convert the gears to idler gears
Right-click both gears on the output shaft in the Model Tree ("first driven cylindrical gear" and "second driven cylindrical gear") and convert them to idler gears. This will create two new bearings, shafts, and couplings located between the gears and the output shaft.
Rename the new components as follows.
Configure the bearings
Enter the bearing data as shown in the image below.
Configure the couplings
Enter the coupling data as shown in the image below.
Notice
Right-click on a cylindrical gear in the 3D Model and choose "add cutting plane" to simplify the positioning of bearings and couplings.
Define the power flow
Add load components
Right-click "Input shaft [4]" and "Output shaft [6]" in the Model Tree and add a load component on each. Enter 0mm as the position for both loads.
Rename the loads to "Input load" and "Output load," according to the shaft on which they are located.
Define the shift matrix and specify the load data
Select the Gear Unit in the Model Tree and switch to the "Power Flow" tab.
Change the number of gears (1) to 2.
The shift matrix (2) defines which couplings or loads transmit power for each gear. Tick the boxes as shown in the image below.
Specify the load type (3).
Finally, enter the speed (4) and torque (5) for "Input shaft [4]."
The power flow has now been sufficiently defined. The remaining speeds and torques will be calculated automatically.
Notice
Right-click in the 3D View to activate the "show power flow" and "show loaded flanks" options. The 3D View will be updated when a different gear is selected in the Power Flow Editor.